The Latest In Carbide Endmill Designs In A Lengthy And Successful Family From Iscar

Manufacturers and die & mold shops can eliminate chatter problems in countless milling operations with Iscar's cutting edge Chatterfree carbide endmill. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This facilitates faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, end users also report longer edge life due to reduced chatter. The chatter-free function is presented in both solid carbide endmills and tips in Iscar's MULTI-MASTER replaceable-tip line. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for MULTI-MASTER tips. These unique endmills are perfect for low power machines with ISO40 or BT40 adaptations. The solid carbide version can deal with full slot machining up to 2xD. Depth capability on the replaceable-tip construction is more limited since the active length is shorter. In full slotting functions on alloy steel, the solid carbide construction conveniently handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

FINISHRED - Revolutionary Solid Carbide Endmills

Iscar is releasing the EFR.. B44 and the MM EFS.. Finishred a innovative solid carbide endmill family. The Finishred carbide endmill is a combination of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more rapidly and proficiently than typical endmills. However, roughing endmills leave grooves on the machined surface. Hence, after using a roughing endmill, a finishing endmill needs to be used in order to obtain a smooth surface finish. This means time-consuming tool change, setup time and inevitably of maintaining 2 endmill types in the stock.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, 2 serrated flutes and 2 continuous flutes.

The cutting edges of the finishing flutes are radially further from the tool axis than the cutting edges of the serrated flutes. The finishing flutes eliminate the grooves caused by the roughing flutes, leaving a smooth surface finish.

The tool is fully effective and enables running at rough machining parameters, ending in finish surface quality.

The extraordinary tool design reduces vibration at high load applications.

The tool produces short and long chips concurrently. This chip mixture is evacuated more efficiently than each individual chip type, an excellent solution in slotting and cavity milling applications.

The Finishred is also presented with the Multi-Master indexable milling head option which merges the Finishred features with the benefit of little setup time, no regrinding costs and the large range of shank and extension options are available for the Multi-Master milling heads.

A single tool replaces the roughing and finishing endmills; therefore downsizing stock.

Tool change and setup time can be discarded.

An extra tool position is gained on the machine

New Chip Splitting Solid Carbide Endmills for increased Metal Removal Rates

ISCAR is announcing the ECP-3/4L family of chip splitting endmills. The new endmills are attainable with 3 and four 38 degree flutes in grade IC900. They feature 2xD and long shanks with reduced neck diameter, which allow machining along high shoulders, at high feeds. These endmills, due to their chip splitting attribute and force distribution can be used very effectively on reduced power machines (CAT40/BT40/ISO40). The serrated cutting edge incorporates flat peaks which leave a better surface finish, in comparison to the current rougher carbide endmill. The ECP endmills are suggested for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preceding tests conducted at various customers' locations showed excellent results.

Various Developments Have Extended Iscar's Families Of Indexable Endmills For Elevated Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Completely New End Mills Coming From Iscar Can Boost Productivity While Decreasing Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Iscar Releases A Brand New Line Of Slitting Cutters Applying Tang-Grip Technology And The Sturdiness Of Sumo Tec Grades
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A Number Of Upgrades In Carbide Inserts Thanks To Iscar Across The Former Decade
Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

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